IEC 62930 / EN 50618  ·  New Energy Cable Manufacturer
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Product family

Wind turbine cable range for nacelle, tower and pitch

Power and control cable that survives nacelle-to-tower movement, pitch rotation and a −40 °C start-up.

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Wind turbine cable range for nacelle, tower and pitch systems
±150°/mTorsion rated
Range overview

Wind Turbine Cables

A wind turbine cable is a moving cable. The loop between nacelle and tower twists every time the machine yaws, and the pitch system twists in both directions for the life of the turbine. ZMS builds torsion-resistant constructions with fine-strand Class 5 or 6 copper, an EPR or XLPE insulation and a PUR or PCP sheath that resists abrasion and low-temperature cracking.

Voltage0.6/1 kV · 1.8/3 kV
Torsion±150 ° per metre
Low temperature−40 °C
SheathPUR / PCP
Technical data

Wind Turbine Cables specification

Rated voltage0.6/1 kV · 1.8/3 kV
ConductorFine-strand copper, Class 5 / 6
InsulationEPR or XLPE
SheathPUR or PCP, abrasion resistant
Torsion±150 ° per metre, 3 million cycles
Temperature−40 °C to +90 °C
Bending radius6 × OD (moving)
FlameIEC 60332-1-2
StandardIEC 60502-1, TÜV 2 PfG 2577
Packing500 m / 1000 m drums

Typical construction data. Final values are confirmed on the order-specific datasheet.

Customisation

We can adapt this family to the project requirements. Common options include:

  • Mixed power and control cores
  • Screened pairs for encoder signals
  • Steel wire braid for mechanical protection
  • PUR, PCP or LSZH sheath
  • Low-temperature −55 °C option
  • Pre-assembled loop lengths
Send Your Specification
Performance

Torsion and low-temperature performance

Nacelle cable is twisted each time the turbine yaws. The conductor stranding, the core lay and the sheath compound are selected together so the cable keeps its electrical integrity through repeated torsion cycles at low ambient temperature.

  • Torsion tested to ±150° per metre for nacelle loops
  • Flexible at −40 °C for cold-climate sites
  • PUR or LSZH sheath with oil and hydraulic fluid resistance
  • Screened control elements for pitch and yaw signals

Selection guide

The wind turbine cables selection guide covers voltage rating, conductor class, screen and sheath options, drum length and the test reports issued with each delivery.

Request the Selection Guide

Sent as a PDF for your project file.

Applications

Where wind turbine cables are specified

The right construction depends on voltage, movement and the environment along the route.

Nacelle to tower loop

The twisted loop that follows yaw movement and carries power and control between nacelle and base.

Pitch system

Rotating blade root wiring that sees the highest torsion count in the turbine.

Yaw and hub runs

Cable inside the hub and yaw deck, exposed to vibration, oil and temperature extremes.

Engineering support

Need help selecting wind turbine cables?

Send the plant type, system voltage and installation route. We will confirm the construction and prepare a quotation.