IEC 62930 / EN 50618  ·  New Energy Cable Manufacturer
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Product family

Special energy cable for moving and protective parts

The cables around the plant: tracker harnesses, BMS communication, earthing and lightning bonding.

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Special energy cable - tracking, monitoring and grounding constructions
High-flexMoving and screened
Range overview

Special Energy Cables

A renewable plant is not only DC strings and collector rings. Trackers move, battery racks talk to each other, and every frame and pile has to be bonded to earth. These are the constructions where a general-purpose cable usually fails first, so ZMS builds them with high-flex conductors, screened pairs and tinned copper earthing conductors.

Voltage300/500 V · 0.6/1 kV
FlexClass 5 / 6
ScreenFoil + braid
ConductorTinned copper
Technical data

Special Energy Cables specification

Rated voltage300/500 V · 0.6/1 kV · 1.5 kV DC
ConductorTinned copper, Class 5 / 6
InsulationXLPE, XLPO or TPE
SheathPUR, XLPO or LSZH
ScreenAl-PET foil with drain, or copper braid
Temperature−40 °C to +90 °C
Flex lifeUp to 5 million cycles
StandardEN 50618, IEC 60228, IEC 60332-1-2
Earthing range16–120 mm² tinned copper
PackingCoils, reels and cut lengths

Typical construction data. Final values are confirmed on the order-specific datasheet.

Customisation

We can adapt this family to the project requirements. Common options include:

  • Tracker harness with pre-fitted connectors
  • Screened pairs for RS-485 and CAN
  • Green-yellow or bare earthing conductor
  • TPE or PUR sheath for abrasion
  • Multi-core composite power + signal
  • Cut lengths per tracker table
Send Your Specification
Performance

Dynamic flex and corrosion performance

Tracking, pitch and earthing cable works where the plant moves or where the environment attacks the metal. The construction is chosen for bend life, abrasion and galvanic corrosion rather than for current alone.

  • High-flex class 6 conductor for moving brackets and trackers
  • Abrasion-resistant sheath for cable that runs on steel
  • Tinned copper for humid, coastal and ammonia-rich sites
  • UV and ozone resistance for exposed array and roof routes

Selection guide

The special energy cables selection guide covers voltage rating, conductor class, screen and sheath options, drum length and the test reports issued with each delivery.

Request the Selection Guide

Sent as a PDF for your project file.

Applications

Where special energy cables are specified

The right construction depends on voltage, movement and the environment along the route.

Solar tracking systems

Rotating joints and moving rows, where a standard PV cable would work-hardening and fail.

BMS and EMS communication

Screened pairs carrying RS-485 or CAN between racks, BCU and the plant controller.

Earthing and lightning protection

Bonding of module frames, tracker piles and inverter enclosures to the earthing grid.

Engineering support

Need help selecting special energy cables?

Send the plant type, system voltage and installation route. We will confirm the construction and prepare a quotation.